One day I had enough and decided to take the engine out and investigate what the problem was.
Cracked clutch disc. At high RPMs the centrifugal force would make the loose part of the disc move outward and touch the clutch cover, making it not fully disengage.
So what I learned about taking the engine out was:
- Write down and take photos of all connectors and hoses, and where they should be.
- Take your time and have someone to help you!
- You need a crane.
- Be sure that you put the gearbox mount at the right way when the engine is going back in, or you have to take it out again (ask me how I know this).
- There is a way to get the engine out. The exhaust outlet is really in the way, but if you rotate the exhaust so the cat points upwards/forward there is enough room. Take your time to avoid any damage to the body panels. If your exhaust manifold is not welded together it will be much easier because it can be removed completely.
- You have to remove the steering rod.
- Engine oil and coolant will be all over the floor, be sure to drain as much as you can before disconnecting anything.
- You don't have to drain the engine oil if you take the gearbox out with the engine.
- The engine mounts are hard to put back. Small hands would help.
And what a change! The new clutch completely transformed the car. What a relief!
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